Abstract:
Corner rounding of electrically conductive layers in a replacement electrode integration scheme can be alleviated by employing compositionally modulated sacrificial material layers. An alternating stack of insulating layers and compositionally modulated sacrificial material layers can be formed over a substrate. Each of the compositionally modulated sacrificial material layers has a vertical modulation of material composition such that each compositionally modulated sacrificial material layer provides greater resistance to conversion into a silicon-oxide-containing material at upper and lower portions thereof than at a middle portion thereof during a subsequent oxidation process. Bird's beak features can be formed with lesser dimensions, and electrically conductive layers formed by replacement of remaining portions of the sacrificial material layers with a conductive material can have less corner rounding. Reduction in corner rounding can increase effectiveness of the control gates for a three-dimensional memory device.
Abstract:
Electrically conductive layers for control gate electrodes of a vertical memory device can be vertically spaced by cavities to reduce capacitive coupling between neighboring electrically conductive gate electrodes. An alternating stack of first material layers and second material layers can be provided. After replacing the second material layers with electrically conductive layers, the first material layers can be removed to form cavities between the electrically conductive layers. A dielectric material can be deposited with high anisotropic deposition rate to form an insulating spacer. For example, a plasma assisted atomic layer deposition process can be employed to deposit a dielectric spacer that include laterally protruding portions that encapsulate the cavities at each level between neighboring pairs of electrically conductive layers. A contact via structure can be formed in the insulating spacer to provide electrical contact to a source region.
Abstract:
A method of minimizing an overetch or damage to a semiconductor surface underneath a memory opening is provided. A first blocking dielectric layer is formed in a memory opening through a stack of an alternating plurality of material layers and insulator layers. A sacrificial liner is formed over the first blocking dielectric layer. An opening is formed through a horizontal portion of the sacrificial liner. A horizontal portion of the first blocking dielectric layer at a bottom of the memory opening can be etched through the opening in the sacrificial liner. A semiconductor surface of the substrate can be physically exposed at a bottom of the memory opening with minimal overetch and/or surface damage. A second blocking dielectric layer can be formed, before or after formation of the sacrificial liner, to provide a multilayer blocking dielectric.
Abstract:
A monolithic three dimensional memory device includes a semiconductor substrate having a major surface and a doped well region of a first conductivity type extending substantially parallel to the major surface of the semiconductor substrate, a plurality of NAND memory strings extending substantially perpendicular to the major surface of the semiconductor substrate, and a plurality of substantially pillar-shaped support members extending substantially perpendicular to the major surface of the semiconductor substrate, each support member including an electrically insulating outer material surrounding an electrically conductive core material that extends substantially perpendicular to the major surface of the semiconductor substrate and electrically contacting the doped well region.
Abstract:
A method of making a monolithic three dimensional NAND string including providing a stack of alternating first material layers and second material layers over a substrate. The first material layers comprise an insulating material and the second material layers comprise sacrificial layers. The method also includes forming a back side opening in the stack, selectively removing the second material layers through the back side opening to form back side recesses between adjacent first material layers and forming a blocking dielectric inside the back side recesses and the back side opening. The blocking dielectric has a clam shaped regions inside the back side recesses. The method also includes forming a plurality of copper control gate electrodes in the respective clam shell shaped regions of the blocking dielectric in the back side recesses.
Abstract:
A trench can be formed through a stack of alternating plurality of first material layers and second material layers. A dielectric material liner and a trench fill material portion can be formed in the trench. The dielectric material liner and portions of first material layer can be simultaneously etched to form laterally-extending cavities having level-dependent lateral extents. A set of stepped surfaces can be formed by removing unmasked portions of the second material layers. Alternately, an alternating sequence of processing steps including vertical etch processes and lateral recess processes can be employed to laterally recess second material layers and to form laterally-extending cavities having level-dependent lateral extents. Lateral cavities can be simultaneously formed in multiple levels such that levels having laterally-extending cavities of a same lateral extent are offset across multiple integrated cavities.
Abstract:
A monolithic three dimensional memory device includes a semiconductor substrate having a major surface and a doped well region of a first conductivity type extending substantially parallel to the major surface of the semiconductor substrate, a plurality of NAND memory strings extending substantially perpendicular to the major surface of the semiconductor substrate, and a plurality of substantially pillar-shaped support members extending substantially perpendicular to the major surface of the semiconductor substrate, each support member including an electrically insulating outer material surrounding an electrically conductive core material that extends substantially perpendicular to the major surface of the semiconductor substrate and electrically contacting the doped well region.
Abstract:
A method of minimizing an overetch or damage to a semiconductor surface underneath a memory opening is provided. A first blocking dielectric layer is formed in a memory opening through a stack of an alternating plurality of material layers and insulator layers. A sacrificial liner is formed over the first blocking dielectric layer. An opening is formed through a horizontal portion of the sacrificial liner. A horizontal portion of the first blocking dielectric layer at a bottom of the memory opening can be etched through the opening in the sacrificial liner. A semiconductor surface of the substrate can be physically exposed at a bottom of the memory opening with minimal overetch and/or surface damage. A second blocking dielectric layer can be formed, before or after formation of the sacrificial liner, to provide a multilayer blocking dielectric.
Abstract:
A monolithic three dimensional NAND string includes a semiconductor channel, with at least one end portion of the semiconductor channel extending substantially perpendicular to a major surface of a substrate, and a plurality of copper containing control gate electrodes extending substantially parallel to the major surface of the substrate. The plurality of control gate electrodes include at least a first control gate electrode located in a first device level and a second control gate electrode located in a second device level located over the major surface of the substrate and below the first device level. The NAND string also includes a blocking dielectric located over the plurality of control gates, a tunnel dielectric in contact with the semiconductor channel, and at least one charge storage region located between the blocking dielectric and the tunnel dielectric.