Adaptive fluid switches for autonomous flow control

    公开(公告)号:US11639645B2

    公开(公告)日:2023-05-02

    申请号:US17869167

    申请日:2022-07-20

    Applicant: Floway, Inc.

    Abstract: An adaptive fluid switch for regulating the production rate of a fluid. The adaptive fluid switch includes a fluid control valve having a fluid selector, a swirl chamber and a self-impinging valve element. When the fluid produced through the adaptive fluid switch has a viscosity greater than a first predetermined level, the fluid selector determines the fluid to be a selected fluid such that the fluid swirls in one direction in the swirl chamber and follows a low resistance flow path in the valve element. When the fluid has a viscosity less than a second predetermined level, the fluid selector determines the fluid to be a non-selected fluid such that the fluid swirls in the opposite direction in the swirl chamber and follows a high resistance flow path in the valve element, thereby regulating the production rate of the fluid responsive to changes in the viscosity of the fluid.

    Downhole Fluid Flow Control System and Method having Autonomous Flow Control

    公开(公告)号:US20170089173A1

    公开(公告)日:2017-03-30

    申请号:US15012737

    申请日:2016-02-01

    Applicant: Floway, Inc.

    Inventor: Liang Zhao

    Abstract: A downhole fluid flow control system and method includes a fluid control module having a main fluid pathway, a valve element and a pressure sensing module. The valve element has open and closed positions relative to the main fluid pathway to allow and prevent fluid flow therethrough. The pressure sensing module includes a secondary fluid pathway in parallel with the main fluid pathway having an upstream pressure sensing location and a downstream pressure sensing location. In operation, the valve element moves between open and closed positions responsive to a pressure difference between pressure signals from the upstream and downstream pressure sensing locations. The pressure difference is dependent upon the viscosity of a fluid flowing through the secondary fluid pathway such that the viscosity is operable to control fluid flow through the main fluid pathway.

    Adaptive Fluid Switches for Autonomous Flow Control

    公开(公告)号:US20220356783A1

    公开(公告)日:2022-11-10

    申请号:US17869167

    申请日:2022-07-20

    Applicant: Floway, Inc.

    Abstract: An adaptive fluid switch for regulating the production rate of a fluid. The adaptive fluid switch includes a fluid control valve having a fluid selector, a swirl chamber and a self-impinging valve element. When the fluid produced through the adaptive fluid switch has a viscosity greater than a first predetermined level, the fluid selector determines the fluid to be a selected fluid such that the fluid swirls in one direction in the swirl chamber and follows a low resistance flow path in the valve element. When the fluid has a viscosity less than a second predetermined level, the fluid selector determines the fluid to be a non-selected fluid such that the fluid swirls in the opposite direction in the swirl chamber and follows a high resistance flow path in the valve element, thereby regulating the production rate of the fluid responsive to changes in the viscosity of the fluid.

    Adaptive fluid switches for autonomous flow control

    公开(公告)号:US11428072B2

    公开(公告)日:2022-08-30

    申请号:US16900895

    申请日:2020-06-13

    Applicant: Floway, Inc.

    Abstract: An adaptive fluid switch for regulating the production rate of a fluid. The adaptive fluid switch includes a fluid control module having a fluid selector, a swirl chamber and a self-impinging valve element. When the fluid produced through the adaptive fluid switch has a viscosity greater than a first predetermined level, the fluid selector determines the fluid to be a selected fluid such that the fluid swirls in one direction in the swirl chamber and follows a low resistance flow path in the valve element. When the fluid has a viscosity less than a second predetermined level, the fluid selector determines the fluid to be a non-selected fluid such that the fluid swirls in the opposite direction in the swirl chamber and follows a high resistance flow path in the valve element, thereby regulating the production rate of the fluid responsive to changes in the viscosity of the fluid.

    Downhole Fluid Flow Control System and Method having a Pressure Sensing Module for Autonomous Flow Control

    公开(公告)号:US20170089172A1

    公开(公告)日:2017-03-30

    申请号:US15012708

    申请日:2016-02-01

    Applicant: Floway, Inc.

    Inventor: Liang Zhao

    Abstract: A downhole fluid flow control system and method includes a fluid control module having a main fluid pathway, a valve element and a pressure sensing module. The valve element has open and closed positions relative to the main fluid pathway to allow and prevent fluid flow therethrough. The pressure sensing module includes a secondary fluid pathway in parallel with the main fluid pathway having an upstream pressure sensing location and a downstream pressure sensing location with a cross sectional area transition region therebetween. In operation, the valve element moves between open and closed positions responsive to a pressure difference between pressure signals from the upstream and downstream pressure sensing locations. The pressure difference is dependent upon the change in cross sectional area and the viscosity of a fluid flowing through the secondary fluid pathway such that the viscosity is operable to control fluid flow through the main fluid pathway.

    Adaptive Fluid Switches for Autonomous Flow Control

    公开(公告)号:US20200308931A1

    公开(公告)日:2020-10-01

    申请号:US16900895

    申请日:2020-06-13

    Applicant: Floway, Inc.

    Abstract: An adaptive fluid switch for regulating the production rate of a fluid. The adaptive fluid switch includes a fluid control module having a fluid selector, a swirl chamber and a self-impinging valve element. When the fluid produced through the adaptive fluid switch has a viscosity greater than a first predetermined level, the fluid selector determines the fluid to be a selected fluid such that the fluid swirls in one direction in the swirl chamber and follows a low resistance flow path in the valve element. When the fluid has a viscosity less than a second predetermined level, the fluid selector determines the fluid to be a non-selected fluid such that the fluid swirls in the opposite direction in the swirl chamber and follows a high resistance flow path in the valve element, thereby regulating the production rate of the fluid responsive to changes in the viscosity of the fluid.

    Differential pressure switch operated downhole fluid flow control system

    公开(公告)号:US10364646B2

    公开(公告)日:2019-07-30

    申请号:US16206512

    申请日:2018-11-30

    Applicant: Floway, Inc.

    Abstract: A downhole fluid flow control system includes a fluid control module having an upstream side, a downstream side and a main fluid pathway in parallel with a secondary fluid pathway each extending between the upstream and downstream sides. A valve element disposed within the main fluid pathway has open and closed positions. A viscosity discriminator including a viscosity sensitive channel forms at least a portion of the secondary fluid pathway. A differential pressure switch operable to open and close the valve element includes a first pressure signal from the upstream side, a second pressure signal from the downstream side and a third pressure signal from the secondary fluid pathway. The magnitude of the third signal is dependent upon the viscosity of the fluid flowing through the secondary fluid pathway such that the viscosity of the fluid operates the differential pressure switch, thereby controlling fluid flow through the main fluid pathway.

    Differential pressure switch operated downhole fluid flow control system

    公开(公告)号:US10174588B1

    公开(公告)日:2019-01-08

    申请号:US16048328

    申请日:2018-07-29

    Applicant: Floway, Inc.

    Abstract: A downhole fluid flow control system includes a fluid control module having an upstream side, a downstream side and a main fluid pathway in parallel with a secondary fluid pathway each extending between the upstream and downstream sides. A valve element disposed within the main fluid pathway has open and closed positions. A viscosity discriminator including a viscosity sensitive channel forms at least a portion of the secondary fluid pathway. A differential pressure switch operable to open and close the valve element includes a first pressure signal from the upstream side, a second pressure signal from the downstream side and a third pressure signal from the secondary fluid pathway. The magnitude of the third signal is dependent upon the viscosity of the fluid flowing through the secondary fluid pathway such that the viscosity of the fluid operates the differential pressure switch, thereby controlling fluid flow through the main fluid pathway.

    Differential pressure switch operated downhole fluid flow control system

    公开(公告)号:US10060221B1

    公开(公告)日:2018-08-28

    申请号:US15855747

    申请日:2017-12-27

    Applicant: Floway, Inc.

    CPC classification number: E21B34/08 E21B43/08 E21B49/08 E21B2049/085

    Abstract: A downhole fluid flow control system includes a fluid control module having an upstream side, a downstream side and a main fluid pathway in parallel with a secondary fluid pathway each extending between the upstream and downstream sides. A valve element disposed within the main fluid pathway has open and closed positions. A viscosity discriminator including a viscosity sensitive channel forms at least a portion of the secondary fluid pathway. A differential pressure switch operable to open and close the valve element includes a first pressure signal from the upstream side, a second pressure signal from the downstream side and a third pressure signal from the secondary fluid pathway. The magnitude of the third signal is dependent upon the viscosity of the fluid flowing through the secondary fluid pathway such that the viscosity of the fluid operates the differential pressure switch, thereby controlling fluid flow through the main fluid pathway.

    Downhole fluid flow control system and method having fluid property dependent autonomous flow control
    10.
    发明授权
    Downhole fluid flow control system and method having fluid property dependent autonomous flow control 有权
    井下流体流量控制系统和方法具有流体性质依赖的自主流量控制

    公开(公告)号:US09556706B1

    公开(公告)日:2017-01-31

    申请号:US15012724

    申请日:2016-02-01

    Applicant: Floway, Inc.

    Inventor: Liang Zhao

    Abstract: A downhole fluid flow control system and method includes a fluid control module having a main fluid pathway, a valve element and a pressure sensing module. The valve element has open and closed positions relative to the main fluid pathway to allow and prevent fluid flow therethrough. The pressure sensing module includes a secondary fluid pathway in parallel with the main fluid pathway having an upstream pressure sensing location and a downstream pressure sensing location with a cross sectional area transition region therebetween. In operation, the valve element moves between open and closed positions responsive to a pressure difference between pressure signals from the upstream and downstream pressure sensing locations. The pressure difference is dependent upon the change in cross sectional area and the viscosity of a fluid flowing through the secondary fluid pathway such that the viscosity is operable to control fluid flow through the main fluid pathway.

    Abstract translation: 井下流体流量控制系统和方法包括具有主流体通路,阀元件和压力感测模块的流体控制模块。 阀元件相对于主流体通道具有打开和关闭的位置,以允许和防止流体流过其中。 压力感测模块包括与主流体通路平行的第二流体通道,该主流体通路具有上游压力检测位置和其间具有横截面积过渡区域的下游压力感测位置。 在操作中,阀元件响应于来自上游和下游压力感测位置的压力信号之间的压差而在打开和关闭位置之间移动。 压力差取决于横截面积的变化和流过次级流体通道的流体的粘度,使得粘度可操作以控制通过主流体通路的流体流动。

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