Invention Grant
- Patent Title: Method for manufacturing basalt fiber
- Patent Title (中): 制造玄武岩纤维的方法
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Application No.: US13137845Application Date: 2011-09-16
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Publication No.: US08501643B2Publication Date: 2013-08-06
- Inventor: Sumio Kamiya , Hironori Sasaki , Noriaki Nakagawa
- Applicant: Sumio Kamiya , Hironori Sasaki , Noriaki Nakagawa
- Applicant Address: JP Toyota-shi, Aichi-ken JP Aichi
- Assignee: Toyota Jidosha Kabushiki Kaisha,Nakagawa Sangyo Co., Ltd.
- Current Assignee: Toyota Jidosha Kabushiki Kaisha,Nakagawa Sangyo Co., Ltd.
- Current Assignee Address: JP Toyota-shi, Aichi-ken JP Aichi
- Agency: Finnegan, Henderson, Farabow, Garrett & Dunner, LLP
- Priority: JP2005-178861 20050620
- Main IPC: D04H3/02
- IPC: D04H3/02

Abstract:
Basalt filament is manufactured such that the fiber diameter can be controlled and the filament is not severed during winding. A network former and a glass modifier are formed and maintained with respect to basalt rock ore, and the crystallization and binding of basalt fiber are inhibited, the heat-resistance property of basalt fiber is greatly improved from the conventional 750° C. to 850 or 900° C., and significant cost reduction is achieved over conventional products. The method includes: grinding basalt rock as a material; washing a resultant ground rock; melting the ground rock that has been washed; transforming a molten product into fiber; and drawing the fiber in an aligned manner, and winding it. The temperature of the molten product in the melting step is 1400 to 1650° C., and log η is 2.15 to 2.35 dPa·s and preferably 2.2 to 2.3 dPa·s, where η is the viscosity of the molten product.
Public/Granted literature
- US20120104306A1 Method for manufacturing basalt fiber Public/Granted day:2012-05-03
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