Invention Grant
- Patent Title: Production method of microporous polyethylene membrane and battery separator
- Patent Title (中): 微孔聚乙烯膜和电池隔膜的生产方法
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Application No.: US12088037Application Date: 2006-09-27
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Publication No.: US07988895B2Publication Date: 2011-08-02
- Inventor: Kotaro Takita , Shintaro Kikuchi , Kotaro Kimishima
- Applicant: Kotaro Takita , Shintaro Kikuchi , Kotaro Kimishima
- Applicant Address: JP Nasushiobara, Tochigi
- Assignee: Toray Tonen Specialty Separator Godo Kaisha
- Current Assignee: Toray Tonen Specialty Separator Godo Kaisha
- Current Assignee Address: JP Nasushiobara, Tochigi
- Agency: Sughrue Mion, PLLC
- Priority: JP2005-283030 20050928
- International Application: PCT/JP2006/319208 WO 20060927
- International Announcement: WO2007/037289 WO 20070405
- Main IPC: B29C47/06
- IPC: B29C47/06

Abstract:
A microporous polyethylene membrane having well-balanced permeability, mechanical properties, heat shrinkage resistance, compression resistance, electrolytic solution absorbability, shutdown properties and meltdown properties, with an average pore diameter changing in a thickness direction is produced by melt-blending a polyethylene resin and a membrane-forming solvent to prepare a solution A having a resin concentration of 25 to 50% by mass and a solution B having a resin concentration of 10 to 30% by mass, the resin concentration in the solution A being higher than that in the solution B, (a) simultaneously extruding the resin solutions A and B through a die, cooling the resultant extrudate to provide a gel-like sheet in which the resin solutions A and B are laminated, and removing the membrane-forming solvent from the gel-like sheet, or (b) extruding the resin solutions A and B through separate dies, removing the membrane-forming solvent from the resultant gel-like sheets A and B to form microporous polyethylene membranes A and B, and alternately laminating the microporous polyethylene membranes A and B, while easily controlling the average pore diameter distribution in the microporous polyethylene membrane in a thickness direction.
Public/Granted literature
- US20090269672A1 PRODUCTION METHOD OF MICROPOROUS POLYETHYLENE MEMBRANE AND BATTERY SEPARATOR Public/Granted day:2009-10-29
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