A method of determining a film coating thickness on a substrate including making near-IR spectra of a series of coating thickness or coating weight standards on an appropriate substrate material to match sample material in question, pre-processing the data to prepare it for multivariate calibration methods, performing the multivariate calibration, saving the calibration model in the hand-held near-IR device in an appropriate format, and using the calibration model to predict sample material thickness in question from their near IR spectra.