A method for manufacturing double barrel shotgun barrels, including the steps of providing an elongated metal stock material having a first end and a second end, forming two index holes in both the first end and the second end of the material, forming a first and second bore hole through the material, and then profiling the material into a desired gun barrel profile. 16. Double barrel shotgun barrels formed from a single piece of elongated solid metal stock material according to the process of the invention are also taught.