- Patent Title: Electric drive unit with a heat exchanger that is formed by disks having a disk spring portion and which are received into a bore in a rotor shaft of an electric motor
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Application No.: US17795497Application Date: 2022-02-14
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Publication No.: US11750060B1Publication Date: 2023-09-05
- Inventor: Jeffrey J. Ronning , Paul J. Valente , Christopher D. Pump , Frederick E. Zink , Bangalore Lingaraj Yashwanth
- Applicant: AMERICAN AXLE & MANUFACTURING, INC.
- Applicant Address: US MI Detroit
- Assignee: American Axle & Manufacturing, Inc.
- Current Assignee: American Axle & Manufacturing, Inc.
- Current Assignee Address: US MI Detroit
- Agency: Reising Ethington P.C.
- International Application: PCT/US2022/016251 2022.02.14
- International Announcement: WO2022/191952A 2022.09.15
- Date entered country: 2022-07-26
- Main IPC: H02K5/20
- IPC: H02K5/20 ; H02K9/19 ; H02K7/116 ; H02K1/32

Abstract:
An electric drive unit that includes an electric motor having a rotor with a rotor shaft and a heat exchanger that is received in the rotor shaft. The heat exchanger has a plurality of heat exchanger plates, each of which having a hub, a rim member, and disc spring portion that interconnects the hub and the rib member. Each disk spring portion defines a plurality of coolant apertures. The heat exchanger plates are press-fit to the rotor shaft such that each disc spring portion is deflected from a pre-installation state, and each rim member is engaged to an interior surface of the rotor shaft while being spaced apart from adjacent rim members along a rotational axis of the rotor. A first coolant passage is disposed through the hubs of the plates. The coolant apertures in the heat exchanger plates cooperate to form a plurality of second coolant passages.
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