Invention Grant
- Patent Title: Method for the production of gypsum-based boards and stucco slurry comprising non-pregelatinized migratory starch for use therewith
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Application No.: US16060783Application Date: 2016-12-14
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Publication No.: US10683235B2Publication Date: 2020-06-16
- Inventor: Richard Morlat , James Fletcher , Radomir Kamler
- Applicant: Saint-Gobain Placo SAS
- Applicant Address: FR Suresnes
- Assignee: Saint-Gobain Placo SAS
- Current Assignee: Saint-Gobain Placo SAS
- Current Assignee Address: FR Suresnes
- Agency: McDonnell Boehnen Hulbert & Berghoff LLP
- Priority: com.zzzhc.datahub.patent.etl.us.BibliographicData$PriorityClaim@2937e1dc
- International Application: PCT/GB2016/053930 WO 20161214
- International Announcement: WO2017/109459 WO 20170629
- Main IPC: C04B28/14
- IPC: C04B28/14 ; C04B11/00 ; B28B5/02 ; B28B17/02 ; B28B11/12 ; C04B14/42 ; C04B24/38 ; C04B111/00

Abstract:
A method for continuously forming gypsum-based panels of high fixing strength comprises the steps of: • forming a mixture comprising stucco, non-pregelatinized migratory starch, glass fibre, fluidizer and water; • casting the mixture in a continuous band; • maintaining the band under conditions sufficient for the stucco to form an interlocking matrix of set gypsum; • cutting the band to form one or more wet panel precursors; and • drying the wet panel precursor to form one or more gypsum-based panels. • The weight ratio of water to stucco in the mixture is less than 0.7; • the stucco is present in the mixture in an amount of over 60 wt % relative to the total solids content of the mixture; • the starch is present in the mixture in an amount of over 3 wt % relative to the the stucco; • the glass fibre is present in the mixture in an amount of over 1 wt % relative to the stucco; • the fluidizer is is present in the mixture in an amount of at least 0.1 wt % relative to the stucco; and the density of the gypsum-based panel is greater than 700 kg/m.
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