Flexible crystalline ultra-thin Si solar cells
Abstract:
A novel, low cost method for manufacturing flexible crystalline ultra-thin Si solar cells using previously fabricated inflexible crystalline Si solar cells. A stack of metal layers is coated onto a front side of previously completed inflexible crystalline Si solar cells. The stack serves as a bonding layer as well as an electrically conducting layer between the inflexible solar cell and the carrier substrate. The front side of the coated inflexible Si solar cell is bonded onto the carrier substrate. Back side layers from the starting inflexible solar cell are removed, as is much of the base layer, so that only a thin base layer remains, with the thin base layer and emitter region having a total thickness of between 1 μm and 30 μm and the final cell having a total thickness of about 10 to about 125 μm.
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