Invention Grant
- Patent Title: Microwave plasma reactor for manufacturing synthetic diamond material
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Application No.: US13994880Application Date: 2011-12-14
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Publication No.: US10403477B2Publication Date: 2019-09-03
- Inventor: John Robert Brandon , Alexander Lamb Cullen , Stephen David Williams , Joseph Michael Dodson , Jonathan James Wilman , Christopher John Howard Wort
- Applicant: John Robert Brandon , Alexander Lamb Cullen , Stephen David Williams , Joseph Michael Dodson , Helen Wilman , Christopher John Howard Wort
- Applicant Address: GB Didcot, Oxfordshire
- Assignee: Element Six Technologies Limited
- Current Assignee: Element Six Technologies Limited
- Current Assignee Address: GB Didcot, Oxfordshire
- Agency: Kilpatrick Townsend & Stockton LLP
- Agent Dean W. Russell; Clark F. Weight
- Priority: GB1021865.9 20101223
- International Application: PCT/EP2011/072824 WO 20111214
- International Announcement: WO2012/084660 WO 20120628
- Main IPC: H01J37/32
- IPC: H01J37/32 ; C23C16/27 ; C23C16/511

Abstract:
A microwave plasma reactor for manufacturing synthetic diamond material via chemical vapor deposition, the microwave plasma reactor comprising: a microwave generator configured to generate microwaves at a frequency f; a plasma chamber comprising a base, a top plate, and a side wall extending from said base to said top plate defining a resonance cavity for supporting a microwave resonance mode, wherein the resonance cavity has a central rotational axis of symmetry extending from the base to the top plate, and wherein the top plate is mounted across said central rotational axis of symmetry; a microwave coupling configuration for feeding microwaves from the microwave generator into the plasma chamber; a gas flow system for feeding process gases into the plasma chamber and removing them therefrom; and a substrate holder disposed in the plasma chamber and comprising a supporting surface for supporting a substrate on which the synthetic diamond material is to be deposited in use; wherein the resonance cavity is configured to have a height, as measured from the base to the top plate of the plasma chamber, which supports a TM011 resonant mode between the base and the top plate at said frequency f, and wherein the resonance cavity is further configured to have a diameter, as measured at a height less than 50% of the height of the resonance cavity as measured from the base, which satisfies the condition that a ratio of the resonance cavity height/the resonance cavity diameter is in the range 0.3 to 1.0.
Public/Granted literature
- US20140230729A1 MICROWAVE PLASMA REACTOR FOR MANUFACTURING SYNTHETIC DIAMOND MATERIAL Public/Granted day:2014-08-21
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